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Course Outline
Introduction to EV Retrofitting
- Understanding the Motivation for EV Conversions
- Overview of Retrofitting Techniques and Challenges
- Comparing New EVs Versus Retrofitted Electric Vehicles
Core Components of EV Retrofitting
- Electric Powertrain Components and Motor Selection
- Battery Pack Integration and Management
- Power Electronics and Control Systems
Mechanical Modifications and Installation
- Removing the Internal Combustion Engine and Related Parts
- Installing Electric Motor and Transmission Systems
- Modifying Drivetrain and Mounting Components
Electrical System Integration
- Wiring for Electric Power Distribution
- Installing Battery Management Systems (BMS)
- Integrating Charging Systems and Connectors
Legal and Regulatory Considerations
- Understanding Regional and International EV Retrofitting Regulations for Government
- Safety Certifications and Compliance Standards for Government Fleets
- Obtaining Permits and Approvals for Converted Vehicles in Government Operations
Cost Analysis and Feasibility
- Estimating the Cost of Retrofitting Projects for Government Fleets
- Evaluating Return on Investment (ROI) for Government Agencies
- Considering Economic and Environmental Benefits for Government Operations
Hands-On Lab: Retrofitting a Gasoline Vehicle
- Step-by-Step Guide to Engine Removal and Electric Powertrain Installation
- Configuring Battery Management Systems for Optimal Performance
- Testing the Converted Electric Vehicle for Safety and Efficiency
Case Studies and Real-World Examples
- Success Stories from the Automotive Industry for Government Applications
- Lessons Learned from Failed Retrofitting Attempts in Public Sector Operations
- Best Practices for Efficient and Safe Conversions for Government Vehicles
Summary and Next Steps
Requirements
- Basic knowledge of automotive mechanics and electrical systems for government fleets.
- Familiarity with vehicle maintenance and repair procedures to ensure operational readiness.
- Understanding of automotive safety protocols to comply with federal standards.
Audience
- Automotive mechanics interested in electric vehicle (EV) conversions for government fleets.
- Engineers working on retrofitting projects for enhanced fleet efficiency.
- Managers overseeing automotive innovation initiatives to support sustainable transportation solutions for government operations.
14 Hours
