Course Outline

Introduction to EV Retrofitting

  • Understanding the motivation for electric vehicle (EV) conversions
  • Overview of retrofitting techniques and challenges
  • Comparing new EVs versus retrofitted electric vehicles

Core Components of EV Retrofitting

  • Electric powertrain components and motor selection
  • Battery pack integration and management
  • Power electronics and control systems

Mechanical Modifications and Installation

  • Removing the internal combustion engine and related parts
  • Installing electric motor and transmission systems
  • Modifying drivetrain and mounting components

Electrical System Integration

  • Wiring for electric power distribution
  • Installing battery management systems (BMS)
  • Integrating charging systems and connectors

Legal and Regulatory Considerations

  • Understanding regional and international EV retrofitting regulations
  • Safety certifications and compliance standards for government fleets
  • Obtaining permits and approvals for converted vehicles for government use

Cost Analysis and Feasibility

  • Estimating the cost of retrofitting projects for government fleets
  • Evaluating return on investment (ROI) for government operations
  • Considering economic and environmental benefits for government initiatives

Hands-On Lab: Retrofitting a Gasoline Vehicle

  • Step-by-step guide to engine removal and electric powertrain installation for government vehicles
  • Configuring battery management systems for government fleets
  • Testing the converted electric vehicle in a government setting

Case Studies and Real-World Examples

  • Success stories from the automotive industry, including government applications
  • Lessons learned from failed retrofitting attempts, with implications for government programs
  • Best practices for efficient and safe conversions in government fleets

Summary and Next Steps

Requirements

  • Basic understanding of automotive mechanics and electrical systems for government fleets
  • Familiarity with vehicle maintenance and repair procedures for government vehicles
  • Comprehension of automotive safety protocols for government operations

Audience

  • Automotive mechanics in government agencies interested in EV conversions
  • Engineers working on retrofitting projects for government fleets
  • Managers overseeing automotive innovation initiatives for government
 14 Hours

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