Lockout/Tagout (LOTO) System for Manufacturing Training Course

Regulatory Framework and Standards

• Overview of applicable regulations and consensus standards for government operations
• Legal responsibilities of employers and workers in the public sector
• Integration of Lockout/Tagout (LOTO) practices into broader safety management systems for government agencies

LOTO Policy and Program Development

• Key components of an effective LOTO program and written procedures for government use
• Permit-to-work and authorization workflows tailored for government environments
• Recordkeeping, auditing, and continuous improvement processes for government safety programs

Identification of Energy Sources and Hazard Assessment

• Types of hazardous energy (electrical, mechanical, hydraulic, pneumatic, thermal, chemical) relevant to government facilities
• Techniques for locating and documenting energy isolation points in public sector settings
• Risk assessment and prioritization for maintenance tasks within government operations

Isolation Devices, Locking, and Tagging Hardware

• Common isolation devices and best selection practices for government applications
• Types of locks and tags, securement methods, and key control procedures for government use
• Special situations: group LOTO, multiple energy sources, and complex machinery in public sector environments

LOTO Procedures, Verification, and Restoration

• Step-by-step structure of LOTO procedures and safe sequencing for government operations
• Isolation verification, testing, and safe work verification processes for government facilities
• Safe removal of locks/tags and system re-energization protocols for government use

Roles, Responsibilities, and Communication

• Segregation of duties: authorized, affected, and other employees in the public sector
• Coordination practices among supervisors, HSE personnel, and contractors for government operations
• Shift handovers, group LOTO coordination, and emergency response procedures for government facilities

Hands-on Practical Labs and Assessment

• Practical exercise: developing and executing LOTO on representative equipment mock-ups for government training
• Scenario drills: multi-energy isolation, unexpected hazards, and troubleshooting in public sector settings
• Competency checks, debrief sessions, and corrective action planning for government employees

Summary and Next Steps