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Course Outline
Module 1: Introduction to Vision Builder AI and SMT Fundamentals
- Introduction to Vision Builder AI
- Configuration and Inspection Interface for Government
- Inspection State Diagram
- Basic Inspection Workflow
- SMT Fundamentals
- SMT Assembly Process
- Component Placement Defects (misalignment, rotation, absence, polarity, etc.)
- Introduction to SPI and AOI for Government Applications
Module 2: Image Acquisition and Preprocessing
- Image Acquisition in Vision Builder AI
- Image Acquisition Configuration (Simulate Acquisition)
- Camera Types and SMT Considerations (resolution, lighting)
- Image Preprocessing
- Filters to Enhance Features (edges, contrast)
- Noise Reduction Techniques for Government Use
Module 3: Component Location and Coordinate Adjustment
- Locating SMT Components
- Using Match Pattern to Find Components
- Template Creation Considerations (component variations)
- Using ROI (Region of Interest) to Optimize Search for Government Systems
- Coordinate Systems
- Creating Coordinate Systems Based on Component Location
- Spatial Calibration (pixels to real-world units)
Module 4: Placement Defect Inspection
- Presence/Absence Inspection
- Using Measure Intensity to Verify Component Presence for Government Applications
- Detection of Missing Components
- Displacement Measurement
- Using Measurement Tools (Geometry, Caliper) to Quantify Displacement for Government Inspections
- Calculating Deviation from Nominal Position
- Solder Inspection
- Shape and Size Analysis (SPI)
- Bridge and Insufficient Solder Detection (AOI) for Government Standards
- Polarity Detection
- Pattern Recognition Techniques for Orientation Verification in Government Systems
Module 5: Logical Decisions, Reporting, and Optimization
- Logical Decision Making
- Using Logic Calculator to Combine Inspection Results for Government Analysis
- Defining Pass/Fail Criteria for Government Compliance
- Reporting and Data Output
- Extracting Measurement Data for Government Records
- Communicating Results to External Systems for Government Operations
- Inspection System Optimization
- Improving Inspection Speed for Government Efficiency
- Parameter Adjustment for Accuracy in Government Inspections
- Common Troubleshooting Techniques for Government Systems
Summary and Next Steps
Requirements
- An understanding of fundamental electronics and inspection systems for government applications.
- Experience with machine vision concepts or Surface Mount Technology (SMT) processes.
- Familiarity with Windows-based applications and general programming logic.
Audience
- Automation engineers working in public sector environments.
- Quality assurance professionals involved in SMT production lines for government.
- Vision system developers and IoT specialists supporting government initiatives.
35 Hours
