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Course Outline
Introduction to WAAM and Hybrid Manufacturing for Government
- Overview of additive manufacturing in metal for government applications
- Principles of Wire Arc Additive Manufacturing (WAAM) and deposition methods
- Hybrid robot-CNC approaches and industry trends relevant to public sector operations
FANUC Welding Robot Programming Basics for Government
- Overview of FANUC robotic systems and ROBOGUIDE software, tailored for government use
- Path creation techniques for arc welding applications in a governmental context
- Teaching points, tool offsets, and coordinate systems for precise government manufacturing tasks
GMAW Process and WAAM Deposition Planning for Government
- Gas Metal Arc Welding (GMAW) process settings optimized for WAAM in government projects
- Wire feed rate, travel speed, and current control parameters for government-specific applications
- Single-bead and multi-bead layer strategies to meet the demands of government manufacturing
HAAS CNC System Coordination for Government
- Overview of 5-axis worktable setup and part configuration for government operations
- Reference alignment and calibration procedures to integrate with robotic paths in a governmental setting
- Programming CNC toolpaths for hybrid finishing tasks tailored to government needs
Integration Workflow Between Robot and CNC for Government
- Process planning: evaluating robot-first versus CNC-first hybrid workflows for government projects
- Handshaking, communication, and synchronization techniques for seamless integration in a governmental context
- Simulation and real-world process timing to ensure efficiency in government manufacturing environments
Process Validation and Troubleshooting for Government
- Verifying WAAM geometry accuracy and consistency for government standards
- Identifying weld defects, layer distortion, and post-processing requirements in a governmental setting
- Common troubleshooting steps to address issues in hybrid manufacturing for government applications
Summary and Next Steps for Government
- Review of integrated WAAM process components and their alignment with government workflows
- Suggested paths for production validation and scaling within the public sector
- Next steps for testing, safety compliance, and quality assurance to meet governmental standards
Requirements
- An understanding of industrial automation concepts for government
- Experience with welding or robotic programming
- Basic knowledge of CNC machining principles
Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists working with hybrid CNC/robotic processes
21 Hours
