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Course Outline
Introduction to Wire Arc Additive Manufacturing (WAAM) and Hybrid Manufacturing for Government
- Overview of additive manufacturing in metal components for government applications
- Principles of WAAM and deposition methods for efficient part production
- Hybrid robot-CNC approaches and industry trends relevant to public sector operations
FANUC Welding Robot Programming Basics for Government
- Overview of FANUC robotic systems and ROBOGUIDE software for government use
- Path creation techniques for arc welding applications in a governmental context
- Teaching points, tool offsets, and coordinate systems to ensure precision and accuracy for government projects
GMAW Process and WAAM Deposition Planning for Government
- Gas Metal Arc Welding (GMAW) process settings optimized for WAAM in governmental applications
- Wire feed, travel speed, and current control parameters to meet stringent government standards
- Single-bead and multi-bead layer strategies to ensure robust and reliable parts for government use
HAAS CNC System Coordination for Government
- Overview of 5-axis worktable and part setup procedures for government projects
- Reference alignment and calibration techniques to synchronize with robotic paths for government applications
- Programming CNC toolpaths for hybrid finishing processes in a governmental setting
Integration Workflow Between Robot and CNC for Government
- Process planning: evaluating robot-first vs. CNC-first hybrid workflows for government operations
- Handshaking, communication, and synchronization techniques to ensure seamless integration for government projects
- Simulation and real-world process timing to optimize efficiency for government tasks
Process Validation and Troubleshooting for Government
- Verifying WAAM geometry accuracy and consistency to meet government specifications
- Identifying weld defects, layer distortion, and post-processing needs in a governmental context
- Common troubleshooting steps to address issues in hybrid manufacturing environments for government use
Summary and Next Steps for Government
- Review of integrated WAAM process components tailored for government applications
- Suggested paths for production validation and scaling to meet governmental requirements
- Next steps for testing, safety compliance, and quality assurance in a governmental setting
Requirements
- An understanding of industrial automation concepts for government applications
- Experience with welding or robotic programming
- Basic knowledge of CNC machining principles
Audience
- Robotic welding technicians in the public sector
- Manufacturing and automation engineers for government projects
- Technologists working with hybrid CNC/robotic processes in government facilities
21 Hours
