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Course Outline

Introduction to WAAM and Hybrid Manufacturing

  • Overview of additive manufacturing in metal for government applications
  • WAAM principles and deposition methods for government standards
  • Hybrid robot-CNC approaches and industry trends for government infrastructure

FANUC Welding Robot Programming Basics

  • Overview of FANUC robotic systems and ROBOGUIDE for government use
  • Path creation for arc welding applications in government settings
  • Teaching points, tool offsets, and coordinate systems for government operations

GMAW Process and WAAM Deposition Planning

  • Gas Metal Arc Welding (GMAW) process settings for WAAM in government contexts
  • Wire feed, travel speed, and current control for government projects
  • Single-bead and multi-bead layer strategies for government requirements

HAAS CNC System Coordination

  • Overview of 5-axis worktable and part setup for government facilities
  • Reference alignment and calibration with robotic path for government standards
  • Programming CNC toolpaths for hybrid finishing in government operations

Integration Workflow Between Robot and CNC

  • Process planning: robot-first vs. CNC-first hybrid workflows for government needs
  • Handshaking, communication, and synchronization techniques for government systems
  • Simulation and real-world process timing for government initiatives

Process Validation and Troubleshooting

  • Verifying WAAM geometry accuracy and consistency in government projects
  • Weld defects, layer distortion, and post-processing needs for government compliance
  • Common troubleshooting steps in hybrid environments for government applications

Summary and Next Steps

  • Review of integrated WAAM process components for government stakeholders
  • Suggested paths for production validation and scaling for government needs
  • Next steps for testing, safety compliance, and quality assurance in government settings

Requirements

  • Familiarity with industrial automation frameworks
  • Practical background in robotic programming or welding operations
  • Foundational comprehension of computer numerical control machining standards

Target Population for government

  • Specialists in robotic welding systems
  • Engineers focused on manufacturing and automation infrastructure
  • Technical professionals managing integrated CNC and robotic workflows
 21 Hours

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