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Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Overview of additive manufacturing in metal for government applications
- WAAM principles and deposition methods for government standards
- Hybrid robot-CNC approaches and industry trends for government infrastructure
FANUC Welding Robot Programming Basics
- Overview of FANUC robotic systems and ROBOGUIDE for government use
- Path creation for arc welding applications in government settings
- Teaching points, tool offsets, and coordinate systems for government operations
GMAW Process and WAAM Deposition Planning
- Gas Metal Arc Welding (GMAW) process settings for WAAM in government contexts
- Wire feed, travel speed, and current control for government projects
- Single-bead and multi-bead layer strategies for government requirements
HAAS CNC System Coordination
- Overview of 5-axis worktable and part setup for government facilities
- Reference alignment and calibration with robotic path for government standards
- Programming CNC toolpaths for hybrid finishing in government operations
Integration Workflow Between Robot and CNC
- Process planning: robot-first vs. CNC-first hybrid workflows for government needs
- Handshaking, communication, and synchronization techniques for government systems
- Simulation and real-world process timing for government initiatives
Process Validation and Troubleshooting
- Verifying WAAM geometry accuracy and consistency in government projects
- Weld defects, layer distortion, and post-processing needs for government compliance
- Common troubleshooting steps in hybrid environments for government applications
Summary and Next Steps
- Review of integrated WAAM process components for government stakeholders
- Suggested paths for production validation and scaling for government needs
- Next steps for testing, safety compliance, and quality assurance in government settings
Requirements
- Familiarity with industrial automation frameworks
- Practical background in robotic programming or welding operations
- Foundational comprehension of computer numerical control machining standards
Target Population for government
- Specialists in robotic welding systems
- Engineers focused on manufacturing and automation infrastructure
- Technical professionals managing integrated CNC and robotic workflows
21 Hours