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Course Outline

Overview of Predictive Maintenance

  • Definition and scope of predictive maintenance
  • Comparison of reactive, preventive, and predictive strategies
  • Measured return on investment and government sector case studies

Data Acquisition and Preparation

  • Utilization of sensors, IoT infrastructure, and logging systems in operational environments
  • Data sanitization and structuring for analytical processing
  • Management of time series data and classification of failure events

Application of Machine Learning for Predictive Maintenance

  • Review of applicable machine learning models, including regression, classification, and anomaly detection
  • Selection criteria for models targeting equipment failure prediction
  • Procedures for model training, validation, and performance evaluation

Development of Predictive Workflows

  • Implementation of end-to-end pipelines encompassing data ingestion, analysis, and notification systems
  • Deployment of cloud-based or edge computing solutions for real-time analytics
  • Integration with existing Computerized Maintenance Management Systems (CMMS) or Enterprise Resource Planning (ERP) platforms

Failure Mode and Asset Health Index Modeling

  • Identification and prediction of specific failure modes
  • Calculation of Remaining Useful Life (RUL)
  • Creation of asset health monitoring dashboards for agency use

Visualization and Notification Systems

  • Display of predictive outcomes and operational trends
  • Establishment of thresholds and generation of automated alerts
  • Formulation of actionable guidance for maintenance personnel

Best Practices and Risk Mitigation

  • Strategies for addressing data quality challenges
  • Ethical considerations and algorithmic explainability in industrial AI applications
  • Change management protocols to facilitate adoption across departments

Summary and Future Directions

Requirements

  • Knowledge of industrial equipment maintenance procedures and operational workflows
  • Foundational understanding of artificial intelligence and machine learning principles
  • Background in data acquisition and monitoring infrastructure

Target Audience

  • Maintenance engineering staff
  • Reliability assurance groups
  • Operations management personnel
 14 Hours

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