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Duration 21 hours
Course Outline
Introduction to Artificial Intelligence in Manufacturing
- Emerging trends in smart manufacturing and Industry 4.0
- Overview of AI applications in operational workflows
- Critical performance indicators and KPIs
Data Acquisition and Preparation
- Manufacturing data sources (sensors, PLCs, MES)
- Cleaning and structuring time-series data
- Preprocessing utilizing Pandas and Jupyter
Descriptive and Diagnostic Analytics
- Data exploration and visualization techniques
- Correlation analysis and root cause determination
- Custom dashboard development with Power BI
Machine Learning for Process Optimization
- Supervised and unsupervised learning methodologies
- Clustering for pattern identification
- Regression and classification for predictive modeling
AI for Predictive Maintenance and Quality Assurance
- Anomaly detection and proactive alerts
- Development of failure prediction models
- Enhancing product quality through model-derived insights
Real-Time Analytics and Feedback Mechanisms
- Streaming data and real-time processing capabilities
- Integration with SCADA/MES systems
- Feedback loops for automatic process adjustments
Case Study and Capstone Project
- Practical analysis of real-world datasets
- Designing and validating optimization models
- Final presentation of AI-driven improvement strategies
Summary and Strategic Next Steps
Requirements
- Working knowledge of manufacturing processes or operations management
- Experience with data analysis or Excel-based reporting
- Basic familiarity with programming or scripting
Target Audience
- Process engineers
- Plant supervisors
- Lean Six Sigma professionals