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Course Outline

Overview of Capital Expenditures and the Investment Perspective

  • Defining capital expenditure within the manufacturing sector.
  • The function of financial analysis in operational decision-making.
  • Identifying common challenges for managers without financial expertise.
  • Aligning CAPEX initiatives with strategic business goals for government compliance and accountability.

Time Value of Money, Discount Rates, and Weighted Average Cost of Capital (WACC)

  • Comprehending the concepts of present and future value.
  • Determining and selecting appropriate discount rates.
  • Analyzing Weighted Average Cost of Capital (WACC) and project-specific rates.
  • Conducting practical exercises on discounting cash flows for government financial modeling.

Net Present Value (NPV), Internal Rate of Return (IRR), Modified IRR (MIRR), and Payback Period

  • Computing NPV as the primary criterion for investment assessment.
  • Utilizing IRR as a secondary screening mechanism.
  • Mitigating reinvestment assumption errors through Modified IRR (MIRR).
  • Implementing the Discounted Payback Period as a liquidity evaluation gate.

Economic Value Added (EVA) and Stakeholder Value

  • Calculating EVA: NOPAT less (Capital Invested multiplied by WACC).
  • Aligning CAPEX budgeting with the creation of shareholder value.
  • Comparing EVA against traditional accounting metrics.
  • Examining case studies on value-based management in manufacturing contexts.

Developing the CAPEX Business Case

  • Structuring cash flow projections for capital projects.
  • Distinguishing between operating and capital cash flows.
  • Addressing working capital and terminal value considerations.
  • Constructing a comprehensive investment case from operational data to support governance standards.

Scenario and Sensitivity Analysis

  • Developing three scenarios: Base, Optimistic, and Pessimistic.
  • Creating tornado diagrams for sensitivity ranking.
  • Identifying value drivers and critical assumptions.
  • Performing practical exercises in Excel to ensure accuracy.

CAPEX Processes, Templates, and Capex Cards

  • Implementing stage-gate approval processes for capital projects.
  • Designing one-page Capex Cards that ensure strategic alignment.
  • Incorporating financial metrics, risk ratings, and timelines.
  • Standardizing Requests for Funding documentation for government transparency.

Risk Analysis, Monte Carlo Simulation, and Real Options

  • Applying Monte Carlo simulation using spreadsheet add-ins and Python.
  • Managing uncertainty in manufacturing investment decisions.
  • Using real options analysis for production flexibility and expansion.
  • Determining when to employ probabilistic versus deterministic models.

ESG, Sustainability, and Regulatory Considerations

  • Integrating ESG and sustainability metrics into cash flow analyses.
  • Assessing carbon costs, energy efficiency, and green capex incentives.
  • Adjusting risk premiums for environmental compliance.
  • Communicating sustainability benefits to financial stakeholders for government oversight.

Executive Narrative, Storytelling, and Requests for Funding

  • Crafting a clear executive summary for CAPEX proposals.
  • Structuring the funding request and linking it to strategic value.
  • Applying storytelling techniques for non-finance audiences.
  • Reviewing and critiquing sample funding requests to meet regulatory standards.

Post-Investment Review and Benefit Realization

  • Establishing post-investment review (PIR) frameworks.
  • Tracking actual versus projected benefits.
  • Implementing feedback loops to improve future CAPEX proposals.
  • Fostering a culture of accountability in capital spending.

Requirements

  • A working understanding of manufacturing operations and plant management
  • Proficiency with spreadsheet software such as Microsoft Excel

Audience

  • Manufacturing managers and plant supervisors without a financial background
  • Engineering managers preparing capital expenditure proposals
 14 Hours

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