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 Duration 28 hours

Course Outline

Introduction to SAP S/4HANA Manufacturing Operations

  • Examination of SAP S/4HANA architecture and core capabilities
  • Alignment of manufacturing workflows with SAP S/4HANA integration frameworks
  • Assessment of Manufacturing Execution Systems (MES) within the ecosystem

Master Data Framework for Manufacturing

  • Configuration of material masters, bills of materials (BOM), work centers, and routings
  • Functionality of production versions in governing manufacturing processes
  • Cross-module synchronization of master data

Production Planning Framework

  • Classification of production types: discrete, repetitive, process, and Kanban
  • Strategic long-term planning and demand governance
  • Implementation of Material Requirements Planning (MRP)

Material Requirements Planning (MRP)

  • Foundational concepts and procedural workflows in MRP
  • Enhancements provided by MRP Live in SAP S/4HANA
  • Application of MRP across make-to-order, make-to-stock, and engineer-to-order scenarios

Capacity Planning and Detailed Scheduling

  • Capacity Requirements Planning (CRP) methodologies
  • Resource allocation and detailed scheduling capabilities in SAP S/4HANA
  • Management of the production scheduling board and production orders

Production Order Processing

  • Workflow for creation, release, and confirmation of production orders
  • Costing mechanisms and reporting standards for production orders
  • Integration of production orders with procurement and sales cycles

Manufacturing Execution and Shop Floor Control

  • Foundations of shop floor control operations
  • Processing of order confirmations, production activities, and goods movements
  • Integration with SAP MES and automation of production processes

Quality Management in Manufacturing

  • Protocol for quality inspection procedures
  • Interoperability of quality management with production order lifecycles
  • Management of quality notifications and rework order execution

Repetitive Manufacturing in SAP S/4HANA

  • Introduction to repetitive manufacturing operational models
  • Line balancing and scheduling strategies for high-volume production
  • Reporting mechanisms and analytics for repetitive manufacturing

Integration with Ancillary Modules

  • Synchronization with SAP S/4HANA procurement, inventory, and sales
  • Alignment with finance and controlling (CO) functions
  • Real-time data streaming and analytics integration via SAP Fiori and embedded analytics

Reporting and Analytics in Manufacturing

  • Generation of production planning and execution reports
  • Definition and monitoring of Key Performance Indicators (KPIs) in manufacturing
  • Assessment of production performance and variance analysis

Summary and Next Steps

Requirements

  • Foundational knowledge of manufacturing processes
  • Working understanding of Enterprise Resource Planning (ERP) concepts

Target Audience

  • Manufacturing and production managers
  • SAP consultants
  • Business process owners

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