Course Outline

Module 1: Background

  • Introduction
  • Historical Evolution of Reliability-Centered Maintenance (RCM)
  • Comparing RCM II and RCM III
  • Reliability Centered Maintenance Goals for government operations
  • Types of Maintenance for government assets
  • Standardization and Standard Operating Procedures (SOPs) for government agencies

Module 2: Measuring Progress: Key Performance Indicators (KPIs)

  • Selecting Appropriate KPIs for government performance monitoring
  • Best Practices for Applying Metrics in a government context
  • Examples of Effective KPIs for government use
  • Maintaining and Publishing Performance Track Records for government transparency
  • RCM Metrics Specific to Government Operations

Module 3: Understanding Failures in Government Assets

  • Definition of Failure
  • System and System Boundaries within Government Infrastructure
  • Function and Functional Failure in Government Equipment
  • Failure Modes for government assets
  • Characteristics of Failures in Government Systems
  • Strategies for Preventing Failure in Government Operations

Module 4: RCM Foundation: Root Cause Analysis (RCA)

  • Distinguishing Chronic from Sporadic Problems in Government Assets
  • Purpose and Importance of Root Cause Failure Analysis (RCFA) for government maintenance
  • Seven Generic Steps in an RCFA Process for government use
  • Methods of Failure Analysis Applicable to Government Equipment
  • FMEA Procedure as the Core of Maintenance Management Systems for government agencies
  • The Ishikawa Diagram for Government Applications
  • Fault Tree Analysis in Government Settings
  • Pareto Charts for Analyzing Government Data

Module 5: Streamlining the RCM Process with LEAN Management for government efficiency

  • Process Definitions and Basic Analysis for Government Operations
  • SIPOC and Value Stream Mapping (VSM) in Government Contexts
  • Identifying Wastes in Government Processes
  • Defining Wastes Using the DOWNTIME Tool for government applications
  • Basic Process Improvement Techniques Using ECRSA for government efficiency
  • Creating a LEAN Visual Environment with 5S Methodology for government facilities
  • Using Poka-Yoke to Prevent Mistakes in Government Operations
  • Understanding Muda, Mura, and Muri in Government Processes
  • Building the RCM Process for Government Assets
  • RCM Decision Diagrams for Government Use
  • Implementing RCM Recommendations in Government Agencies

Module 6: Additional Components of an RCM Program for government operations

  • Application of Statistics in Maintenance for Government Assets
  • Precision Rebuild and Installation Techniques for Government Equipment
  • Failed-Part Analysis for Government Assets
  • Certification and Verification of Rebuilt Components for Government Use
  • Recurrence Control Strategies for Government Maintenance
  • Introduction to SAE JA1011 and JA1012 Standards for Government Compliance

Module 7: Implementation: Maintenance Planning & Scheduling for government facilities

  • Measuring Workload in Government Maintenance Operations
  • Principles of Effective Maintenance Planning for Government Assets
  • Principles of Efficient Maintenance Scheduling for Government Facilities
  • Periodic Maintenance Scheduling (Daily, Weekly, and Other Intervals) for Government Operations

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 35 Hours

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