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Course Outline
Module 1: Contextual Overview
- Overview
- Historical Development of RCM Standards
- Differentiating RCM II from Current Standards (RCM III)
- Objectives of Reliability Centered Maintenance
- Maintenance Strategies and Classifications
- Regulatory Compliance and Standard Operating Procedures
Module 2: Performance Measurement: Key Performance Indicators (KPIs)
- Selection of Appropriate Metrics
- Governance Framework for Metric Application
- Illustrative Case Studies
- Data Management and Reporting Protocols
- Maintenance-Specific Performance Indicators
Module 3: Failure Analysis Fundamentals
- Failure Definitions
- System Architecture and Boundaries
- Functions and Functional Failures
- Failure Mode Identification
- Analyzing Failure Characteristics
- Strategies for Failure Mitigation
Module 4: RCM Fundamentals: Root Cause Analysis (RCA)
- Differentiating Chronic and Sporadic Issues
- Purpose and Scope of Root Cause Failure Analysis (RCFA)
- Seven-Step RCFA Methodology
- Analytical Techniques for Failure Investigation
- FMEA Procedure: Core Component of Maintenance Management Systems
- Ishikawa Diagram Application
- Fault Tree Analysis
- Pareto Chart Utilization
Module 5: Streamlining RCM through LEAN Management Principles
- Process Definition and Initial Assessment
- SIPOC and Value Stream Mapping (VSM)
- Identification of Process Inefficiencies
- DOWNTIME Framework for Waste Classification
- ECRSA Methodology for Process Improvement
- LEAN Work Environment Implementation via 5S Standards
- Poka-Yoke Mechanisms for Error Prevention
- Analysis of Muda, Mura, and Muri
- Construction of Efficient RCM Processes
- Application of RCM Decision Diagrams
- Execution of RCM Recommendations for government assets
Module 6: Additional Program Components
- Maintenance Data Statistics
- Precision Refurbishment and Installation Standards
- Analysis of Failed Components
- Certification and Verification of Refurbished Parts
- Control of Recurrent Failures
- Overview of SAE JA1011 and JA1012 Standards
Module 7: Operational Execution: Maintenance Planning and Scheduling
- Workload Quantification
- Planning Protocols
- Scheduling Best Practices
- Periodic Maintenance Scheduling (Daily, Weekly, and Cyclical)
Requirements
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35 Hours
Testimonials (3)
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