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Course Outline

Module 1: Contextual Overview

  • Overview
  • Historical Development of RCM Standards
  • Differentiating RCM II from Current Standards (RCM III)
  • Objectives of Reliability Centered Maintenance
  • Maintenance Strategies and Classifications
  • Regulatory Compliance and Standard Operating Procedures

Module 2: Performance Measurement: Key Performance Indicators (KPIs)

  • Selection of Appropriate Metrics
  • Governance Framework for Metric Application
  • Illustrative Case Studies
  • Data Management and Reporting Protocols
  • Maintenance-Specific Performance Indicators

Module 3: Failure Analysis Fundamentals

  • Failure Definitions
  • System Architecture and Boundaries
  • Functions and Functional Failures
  • Failure Mode Identification
  • Analyzing Failure Characteristics
  • Strategies for Failure Mitigation

Module 4: RCM Fundamentals: Root Cause Analysis (RCA)

  • Differentiating Chronic and Sporadic Issues
  • Purpose and Scope of Root Cause Failure Analysis (RCFA)
  • Seven-Step RCFA Methodology
  • Analytical Techniques for Failure Investigation
  • FMEA Procedure: Core Component of Maintenance Management Systems
  • Ishikawa Diagram Application
  • Fault Tree Analysis
  • Pareto Chart Utilization

Module 5: Streamlining RCM through LEAN Management Principles

  • Process Definition and Initial Assessment
  • SIPOC and Value Stream Mapping (VSM)
  • Identification of Process Inefficiencies
  • DOWNTIME Framework for Waste Classification
  • ECRSA Methodology for Process Improvement
  • LEAN Work Environment Implementation via 5S Standards
  • Poka-Yoke Mechanisms for Error Prevention
  • Analysis of Muda, Mura, and Muri
  • Construction of Efficient RCM Processes
  • Application of RCM Decision Diagrams
  • Execution of RCM Recommendations for government assets

Module 6: Additional Program Components

  • Maintenance Data Statistics
  • Precision Refurbishment and Installation Standards
  • Analysis of Failed Components
  • Certification and Verification of Refurbished Parts
  • Control of Recurrent Failures
  • Overview of SAE JA1011 and JA1012 Standards

Module 7: Operational Execution: Maintenance Planning and Scheduling

  • Workload Quantification
  • Planning Protocols
  • Scheduling Best Practices
  • Periodic Maintenance Scheduling (Daily, Weekly, and Cyclical)

Requirements

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 35 Hours

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