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Duration 35 hours
Course Outline
Module 1: Foundational Context
- Overview and Introduction
- Historical Development of Reliability Centered Maintenance
- Comparative Analysis of RCM II and RCM (Potential RCM III)
- Strategic Objectives of Reliability Centered Maintenance
- Categorization of Maintenance Strategies
- Standardization Protocols and Standard Operating Procedures
Module 2: Performance Measurement: Key Performance Indicators (KPIs)
- Selection Criteria for Key Performance Indicators
- Guidelines for Metric Implementation
- Illustrative Examples
- Maintenance and Publication of Tracking Data
- Specific RCM Metrics
Module 3: Analysis of Failure Mechanisms
- Definition of Failure
- System Definitions and Boundary Determination
- Functional Requirements and Functional Failures
- Identification of Failure Modes
- Characteristics of Failures
- Strategies for Failure Prevention
Module 4: RCM Foundations: Root Cause Analysis (RCA)
- Differentiating Chronic vs. Sporadic Issues
- Purpose and Application of RCFA
- Seven Standard Steps in RCFA
- Methodologies for Failure Analysis
- FMEA Procedure – Core Component of Maintenance Management
- Ishikawa Diagrams
- Fault Tree Analysis
- Pareto Charts
Module 5: RCM Process Integration with LEAN Management
- Process Definitions and Fundamental Analysis
- SIPOC and Value Stream Mapping
- Identification of Process Waste
- Waste Classification using the DOWNTIME Tool
- Basic Process Improvement via ECRSA
- LEAN Visual Environment – Implementation of 5S Methodology
- Poka-Yoka Application for Error Prevention
- Muda, Mura, and Muri Concepts
- Construction of RCM Processes
- RCM Decision Diagrams
- Implementation of RCM Recommendations
Module 6: Supplementary RCM Program Elements
- Statistical Applications in Maintenance
- Precision Rebuild and Installation Procedures
- Analysis of Failed Components
- Rebuild Certification and Verification
- Recurrence Control Measures
- Introduction to SAE JA1011 and JA1012 Standards
Module 7: Practical Application: Maintenance Planning & Scheduling
- Workload Assessment
- Planning Principles
- Scheduling Principles
- Periodic Maintenance Scheduling (Daily, Weekly, and Other Cycles)
Requirements
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Testimonials (3)
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